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Wavy Nozzle

Wavy Nozzle

The Wavy Nozzle gives you the ability to distribute coolant oil or air from the nozzle system in a fixed or reciprocating motion for productivity improvement of the cutting process.

Wavy Nozzle Benefits

The Wavy Nozzle gives you the ability to distribute coolant oil or air from the nozzle system in a fixed or reciprocating motion for productivity improvement of the cutting process.

Wavy Nozzle Benefits

  1. The benefit of removing chip
    • Decreases damage to the product
    • Increases processing precision
    • Prevents breakage of cutting tools
    • Decreases machine down time
    • Promotes continuous automatic operation of the machine

2.Coolant oil is consistently directed to each tool correctly.

3.Chips will not accumulate on the processing table.

Operation Mode

1)FIX Mode

Nozzle is fixed at adjustable angles.

2)SWEEP Mode

Nozzle sweeps in a uniformed motion from a programmed range of motion.

3)KICK Mode

Nozzle “kicks” in a rapid acceleration from a programmed range of motion.

Using a dedicated controller, the operation mode, angle and speed can be programmed into Wavy Nozzle’s memory. (Teaching Playback)
Operators can call up the desired mode.
Operators can apply suitable Wavy Nozzle modes to each cutting tool.

e.g.) MM01 (Memory No.01) : Mode SWEEP, Angle 05~10, Speed 50
MM02 (Memory No.02) : Mode KICK, Angle 06~10, Speed 10

Wired and Wireless Controller

Wired and Wireless Controller

 

Wireless model is controlled via a dedicated iOS app (iOS device is not included)

Simple Machine Monitoring System

The Wavy Nozzle iOS app can monitor machine conditions in real-time. Up to 50 machines can be registered.

Important point about wireless models
The wireless model can only be used in countries where this unit is wirelessly approved.

The wireless model option is currently available in the following countries:
Japan, United States of America, Canada, Europe (CE marking applied country), Thailand

Product Specifications

* Please refer to the attached file

Basic Line-ups

 

Model Controller Ejection
Unit
Nozzle
Cable
Motor
Driver
Control
Board
Wireless
Module
Controller
Relay Cable
WN-11H Wired 1 1 1 1 1
WN-11R Wireless 1 1 1 1 1
WN-12H Wired 2 2 2 1 1
WN-12R Wireless 2 2 2 1 1

“Wavy Nozzle” is registered trademark of MinebeaMitsumi Inc.
Japan registered trademark : No. 5645210
“FANUC” and “ROBODRILL” are trademarks or registered trademarks of FANUC Corporation
iOS is a trademark or registered trademark of Cisco in the U.S. and other countries and is used under license.
The Bluetooth word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc.

Engineering Information

Technical Data

Usage

Installed machine example videos

Machinery type Machine manufacturer Model Injection point Injection video
Machining center FANUC ROBODRILL Main spindle VIDEO 1
DMG MORI NVX5100 Main spindle VIDEO 2
Auto-lathe TSUGAMI B0205- Back operation tool VIDEO 3
CITIZEN MACHINERY L20 Main spindle VIDEO 4
CITIZEN MACHINERY M32 Main spindle(Air injection) VIDEO 5

Comparison videos with and without Wavy Nozzle

 

Machinery type Machine manufacturer Model Comparison Operation video
Machining center FANUC ROBODRILL Chip residue on workpiece VIDEO 6
Auto-lathe CITIZEN MACHINERY M20 Chip winding around the tool VIDEO 7
CITIZEN MACHINERY M32 Chip winding around the tool VIDEO 8

Installation effect data

 

Effect Material TARGET Effect detail Document
Yield improvement SUS303 GROOVE Chip remaining on workpiece Result 1
SUS303 OUTER DIAMETER ・ V-GROOVE Dent on the workpiece Result 2
SUS316 OUTER DIAMETER Dent on the workpiece Result 3
SUS416 OUTER DIAMETER Dent on the workpiece Result 4
SUS303 OUTER DIAMETER Dent on the workpiece Result 5
SUS303 OUTER DIAMETER Dent on the workpiece Result 6
SUS303 OUTER DIAMETER Dent on the workpiece Result 7
Tool cost reduction S50C END MILL Tool life Result 8
SS400 TAP Tool life Result 9
SS400 DRILL Tool life and Surface quality Result 10
Productivity improvement SS400 END MILL Cleaning Result 11
SUS303 OUTER DIAMETER Reduction of chip removal work Result 12

“Wavy Nozzle” is registered trademark of MinebeaMitsumi Inc.
Japan registered trademark : No. 5645210
“FANUC” and “ROBODRILL” are trademarks or registered trademarks of FANUC Corporation
iOS is a trademark or registered trademark of Cisco in the U.S. and other countries and is used under license.
The Bluetooth word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc.

>Installation

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